Tag: Tablet press troubleshooting​

Role of Automation in High-Speed Granulation Processes Step-by-Step Guide to the Role of Automation in High-Speed Granulation Processes Overview: High-speed granulation is a vital process in the pharmaceutical manufacturing industry, used to produce uniform granules that are essential for tablet compression. Traditionally, granulation has been a labor-intensive process with significant variability due to human intervention….

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Preventing Dusting in Powder Handling During Compression Step-by-Step Guide to Preventing Dusting in Powder Handling During Compression Overview: Dusting is a significant issue in pharmaceutical manufacturing, especially during the powder handling and compression stages. Dust particles can lead to product loss, contamination, and safety hazards in the production environment. Moreover, dusting can cause inefficiencies in…

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Troubleshooting Over-Coating in Film-Coated Tablets Step-by-Step Guide to Troubleshooting Over-Coating in Film-Coated Tablets Overview: Film coating is a widely used process in pharmaceutical manufacturing, enhancing tablet appearance, taste, and stability. However, over-coating during film coating can lead to inconsistent tablet quality, excessive tablet weight, and impaired dissolution rates. Over-coating occurs when the film is applied…

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Optimizing Spray Rates During Sugar-Coating Processes Step-by-Step Guide to Optimizing Spray Rates During Sugar-Coating Processes Overview: Sugar-coating is a critical process in tablet manufacturing, used to enhance the appearance, taste, and stability of tablets. However, achieving uniformity and consistency in the coating process can be challenging, especially when optimizing the spray rates during the sugar-coating…

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Addressing Wet Granulation Failures Due to Binder Overuse Step-by-Step Guide to Addressing Wet Granulation Failures Due to Binder Overuse Overview: Wet granulation is a crucial step in pharmaceutical tablet manufacturing, but it comes with its own set of challenges. One of the most common issues in wet granulation is binder overuse, which can negatively impact…

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Controlling Overheating During Tablet Compression Step-by-Step Guide to Preventing Overheating in Tablet Compression Overview: Overheating during tablet compression is one of the most significant challenges in the pharmaceutical manufacturing process. Excessive heat can result in a range of issues, from API degradation and tablet capping to inconsistent dissolution rates and mechanical failure of the tablets….

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Optimizing Tablet Thickness and Hardness for Consistent Manufacturing Expert Strategies for Controlling Tablet Thickness and Hardness in Production Overview: Tablet thickness and hardness are critical quality attributes in pharmaceutical manufacturing that directly affect tablet integrity, dissolution, and patient compliance. Variations in these parameters can lead to dose inconsistencies, mechanical failure, and regulatory non-compliance. To ensure…

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Strategies to Minimize Tablet Weight Variation in Manufacturing Step-by-Step Guide to Reducing Tablet Weight Variation During Production Overview: Tablet weight variation is a common issue in pharmaceutical manufacturing that can lead to dose inconsistency, regulatory non-compliance, and batch rejection. Several factors, including poor powder flow, incorrect die fill, and improper machine calibration, contribute to weight…

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Optimizing Roller Compaction for Granulation in Tablet Manufacturing Expert Strategies for Enhancing Roller Compaction Efficiency in Tablet Production Overview: Roller compaction is a critical dry granulation technique used in tablet manufacturing to improve powder flowability, compressibility, and uniformity. However, challenges such as poor ribbon density, inconsistent granule size, and improper process parameters can affect tablet…

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Preventing Tablet Lamination During Compression Step-by-Step Guide to Avoiding Tablet Lamination During Compression Overview: Tablet lamination is a serious defect in pharmaceutical manufacturing where a tablet splits into multiple layers during or after compression. This issue affects tablet integrity, stability, and patient compliance. Poor powder properties, excessive compression force, and improper excipient selection are common…

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Optimizing Tablet Lubrication to Prevent Sticking and Picking Expert Strategies for Effective Tablet Lubrication to Avoid Sticking and Picking Overview: Tablet sticking and picking are common issues in pharmaceutical manufacturing that occur when powders adhere to the punch surfaces or tooling, leading to defective tablets. Poor lubrication, improper compression settings, and formulation imbalances are primary…

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Strategies for Preventing Cross-Contamination in Tablet Manufacturing Step-by-Step Guide to Avoiding Cross-Contamination in Tablet Production Overview: Cross-contamination in tablet manufacturing is a significant concern that can lead to product recalls, regulatory non-compliance, and potential health risks. Contamination can occur due to poor facility design, inadequate cleaning procedures, ineffective personnel handling, or airborne particle transfer. To…

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