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Challenges in Binder Addition During Granulation Challenges in Binder Addition During Granulation Introduction: In the pharmaceutical industry, granulation is a crucial process in the production of solid dosage forms such as tablets. It involves the agglomeration of powder particles to form larger entities known as granules. One of the most critical components in the granulation…
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Common Dissolution Failures in Immediate Release Tablets Common Dissolution Failures in Immediate Release Tablets Introduction: Immediate release tablets are a cornerstone of oral pharmaceutical dosage forms, designed to disintegrate and release their active ingredients promptly upon ingestion. The dissolution process plays a critical role in ensuring the therapeutic efficacy and bioavailability of these tablets. However,…
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Troubleshooting Calibration Failures in Hardness Testing Equipment Troubleshooting Calibration Failures in Hardness Testing Equipment Introduction: In the pharmaceutical industry, ensuring the quality and consistency of solid dosage forms like tablets is paramount. Hardness testing equipment plays a critical role in this process by assessing the mechanical integrity of tablets, which is crucial for both efficacy…
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Troubleshooting Moisture Loss in Coated Tablets Stored at Low Humidity Troubleshooting Moisture Loss in Coated Tablets Stored at Low Humidity Introduction: In the pharmaceutical industry, maintaining the stability and efficacy of drug products is paramount. Coated tablets, a common solid dosage form, are often designed with specific moisture content to ensure their integrity and therapeutic…
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Ensuring Batch-to-Batch Consistency in Hardness Testing for Coated Tablets Ensuring Batch-to-Batch Consistency in Hardness Testing for Coated Tablets Introduction: In the pharmaceutical industry, ensuring the quality and efficacy of tablet formulations is paramount. Among various quality parameters, hardness testing plays a crucial role in assessing the mechanical integrity of coated tablets. The consistency of tablet…
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Addressing High Friability in Sugar-Coated Tablets Addressing High Friability in Sugar-Coated Tablets Introduction: Sugar-coated tablets are a popular solid dosage form due to their appealing appearance, taste masking capabilities, and ability to protect the drug core from environmental factors. However, achieving the ideal balance between coating thickness and tablet robustness is crucial to maintain product…
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Ensuring Robustness in Thickness Testing for Extended Release Tablets Ensuring Robustness in Thickness Testing for Extended Release Tablets Introduction: In the pharmaceutical industry, maintaining the robustness and consistency of extended release tablets is paramount for both efficacy and safety. Thickness testing of these tablets plays a crucial role in ensuring their quality and performance. Variability…
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Managing Over-Lubrication in Blending Processes for Compression Managing Over-Lubrication in Blending Processes for Compression Introduction: In the realm of pharmaceutical manufacturing, ensuring the quality and efficacy of solid dosage forms like tablets is paramount. The blending process, a critical step in tablet production, often involves the use of lubricants to improve the flow of powder…
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Controlling Humidity Variations in Compression Stages Controlling Humidity Variations in Compression Stages Introduction: In the realm of pharmaceutical manufacturing, maintaining the integrity and quality of solid dosage forms is paramount. Among the various stages of tablet production, the compression stage stands out as a critical phase where humidity control plays a decisive role. Humidity variations…
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Preventing Layer Separation in Multi-Layer Tablet Designs Preventing Layer Separation in Multi-Layer Tablet Designs Introduction: In the realm of pharmaceutical manufacturing, multi-layer tablets offer a sophisticated solution for delivering multiple active pharmaceutical ingredients (APIs) with distinct release profiles. However, this complexity introduces the critical challenge of preventing layer separation, a phenomenon that can compromise tablet…
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Advantages of Using Pre-formulated Direct Compression Excipients Pre-formulated direct compression excipients are ready-to-use blends of various excipients specifically designed for direct compression tablet manufacturing. These pre-formulated excipients offer several advantages over traditional individual excipients. Here are the key advantages of using pre-formulated direct compression excipients: 1. Simplified Formulation Development Pre-formulated excipients streamline the tablet formulation…
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Manufacturing Process of Multi-Layer Tablets Multi-layer tablets are pharmaceutical tablets that consist of two or more distinct layers of different drug formulations. These layers may release the active pharmaceutical ingredients (APIs) at different rates or provide other specific functionalities, such as immediate release followed by sustained release. The manufacturing process of multi-layer tablets involves careful…