Tag: Manufacturing Optimization

Troubleshooting Non-Adherence of Coating Layers in Multi-Layer Tablets

June 2, 2025 Admin

Troubleshooting Non-Adherence of Coating Layers in Multi-Layer Tablets Troubleshooting Non-Adherence of Coating Layers in Multi-Layer Tablets Introduction: In the pharmaceutical industry, multi-layer tablets are gaining prominence due to their ability to deliver multiple drugs or achieve controlled release profiles. However, these complex formulations often face challenges, particularly with the adherence of coating layers. Ensuring that…

Solid Dosage form, Tablets

Ensuring Accuracy in Compression Force Sensors During Tablet Press Validation

May 29, 2025 Admin

Ensuring Accuracy in Compression Force Sensors During Tablet Press Validation Ensuring Accuracy in Compression Force Sensors During Tablet Press Validation Introduction: In the pharmaceutical industry, precision in tablet manufacturing is paramount. Ensuring the accuracy of compression force sensors during tablet press validation is critical for maintaining the quality and uniformity of tablets. These sensors play…

Solid Dosage form, Tablets

Managing Failures in Process Validation for High-Speed Compression

May 27, 2025 Admin

Managing Failures in Process Validation for High-Speed Compression Managing Failures in Process Validation for High-Speed Compression Introduction: In the pharmaceutical industry, process validation is a critical component of quality assurance, particularly for high-speed compression in tablet manufacturing. This process ensures that tablets meet consistent standards for quality, safety, and efficacy. However, managing failures in process…

Solid Dosage form, Tablets

Ensuring Robustness in Layer Adhesion for Bilayer Tablet Equipment Validation

May 27, 2025 Admin

Ensuring Robustness in Layer Adhesion for Bilayer Tablet Equipment Validation Ensuring Robustness in Layer Adhesion for Bilayer Tablet Equipment Validation Introduction: In the realm of pharmaceutical manufacturing, bilayer tablets have emerged as a significant advancement, offering multiple benefits such as the ability to combine incompatible substances, controlled release profiles, and patient convenience. However, the manufacturing…

Solid Dosage form, Tablets

Ensuring Robustness in Weight Variation Control During Compression Validation

May 1, 2025 Admin

Ensuring Robustness in Weight Variation Control During Compression Validation Ensuring Robustness in Weight Variation Control During Compression Validation Introduction: In the pharmaceutical industry, ensuring the uniformity and consistency of tablet production is crucial. Weight variation in tablets can lead to significant quality issues, impacting both efficacy and safety. This makes weight variation control a critical…

Solid Dosage form, Tablets

High variability in capsule weight due to poor powder flow properties.

April 25, 2025 Admin

High variability in capsule weight due to poor powder flow properties. High variability in capsule weight due to poor powder flow properties. Introduction: The pharmaceutical industry consistently strives to achieve high standards of quality and efficacy in its products. Solid oral dosage forms, such as capsules, play a critical role in this landscape. However, one…

Capsules (Hard & Soft Gelatin), Solid Oral Dosage Forms

Inadequate systems for detecting air bubbles in soft gelatin capsules.

March 29, 2025 Admin

Inadequate systems for detecting air bubbles in soft gelatin capsules. Inadequate Systems for Detecting Air Bubbles in Soft Gelatin Capsules Introduction: Soft gelatin capsules are a popular dosage form in the pharmaceutical industry due to their ease of swallowing and ability to encapsulate a wide range of active ingredients. However, ensuring the quality and integrity…

Capsules (Hard & Soft Gelatin), Solid Oral Dosage Forms

Addressing Over-Lubrication in Powder Blends During Compression

March 25, 2025 Admin

Addressing Over-Lubrication in Powder Blends During Compression Addressing Over-Lubrication in Powder Blends During Compression Introduction: In the pharmaceutical industry, the production of high-quality tablets is pivotal. The tablet compression process is a critical phase where powder blends are transformed into solid dosage forms. However, one of the common challenges faced during this process is over-lubrication,…

Solid Dosage form, Tablets

Troubleshooting Non-Adherence of Coating Layers in Extended Release Tablets

March 22, 2025 Admin

Troubleshooting Non-Adherence of Coating Layers in Extended Release Tablets Troubleshooting Non-Adherence of Coating Layers in Extended Release Tablets Introduction: In the pharmaceutical industry, extended release tablets play a crucial role in delivering medication over a prolonged period, enhancing patient compliance and therapeutic efficacy. However, one of the persistent challenges in their production is the non-adherence…

Solid Dosage form, Tablets

Addressing Core Crumbling in Multi-Layer Tablet Compression

March 20, 2025 Admin

Addressing Core Crumbling in Multi-Layer Tablet Compression Addressing Core Crumbling in Multi-Layer Tablet Compression Introduction: The pharmaceutical industry constantly strives to improve the quality and efficacy of solid dosage forms, particularly tablets. Multi-layer tablets have gained popularity due to their ability to deliver more than one active ingredient with different release profiles. However, the manufacturing…

Solid Dosage form, Tablets

Preventing Brittleness in Coated Tablets During High-Speed Compression

March 20, 2025 Admin

Preventing Brittleness in Coated Tablets During High-Speed Compression Preventing Brittleness in Coated Tablets During High-Speed Compression Introduction: In the pharmaceutical industry, the production of coated tablets is a complex process that requires meticulous attention to detail. Coated tablets are favored for their ability to mask unpleasant tastes, protect the drug from the stomach environment, and…

Solid Dosage form, Tablets

Preventing Adhesion Failures in Multi-Layer Tablet Compression

March 16, 2025 Admin

Preventing Adhesion Failures in Multi-Layer Tablet Compression Preventing Adhesion Failures in Multi-Layer Tablet Compression Introduction: In the pharmaceutical industry, the production of multi-layer tablets has become increasingly popular due to their ability to deliver multiple drugs or release profiles simultaneously. However, one of the significant challenges faced during the manufacturing process is adhesion failure between…

Solid Dosage form, Tablets