Tag: Manufacturing Challenges

Preventing Cracking in Bilayer Tablets During Drying Stages

March 8, 2025 Admin

Preventing Cracking in Bilayer Tablets During Drying Stages Preventing Cracking in Bilayer Tablets During Drying Stages Introduction: Bilayer tablets are an innovative and efficient way to deliver multiple drugs or different release profiles in a single dosage form. They are engineered to provide controlled release, improve patient compliance, and optimize therapeutic outcomes. However, manufacturing bilayer…

Solid Dosage form, Tablets

Detecting Core Erosion in Sugar-Coated Tablets During Coating Processes

March 8, 2025 Admin

Detecting Core Erosion in Sugar-Coated Tablets During Coating Processes Detecting Core Erosion in Sugar-Coated Tablets During Coating Processes Introduction: The pharmaceutical industry relies heavily on the integrity and efficacy of solid dosage forms like tablets. Among these, sugar-coated tablets have been traditionally used for their aesthetic appeal and ability to mask unpleasant tastes. However, the…

Solid Dosage form, Tablets

Troubleshooting Failures in Humidity Control for Compression Equipment Areas

March 8, 2025 Admin

Troubleshooting Failures in Humidity Control for Compression Equipment Areas Troubleshooting Failures in Humidity Control for Compression Equipment Areas Introduction: In the pharmaceutical industry, maintaining precise environmental control in manufacturing areas is crucial, especially in compression equipment zones used for tablet production. Humidity control is a significant aspect of this environment, as fluctuations can lead to…

Solid Dosage form, Tablets

Addressing Layer Delamination Issues During Disintegration Testing

March 8, 2025 Admin

Addressing Layer Delamination Issues During Disintegration Testing Addressing Layer Delamination Issues During Disintegration Testing Introduction: In the world of pharmaceuticals, ensuring the integrity of solid dosage forms like tablets is of utmost importance. Layer delamination, a challenge often encountered during disintegration testing, can compromise the efficacy and safety of a pharmaceutical product. This phenomenon occurs…

Solid Dosage form, Tablets

Controlling Over-Sensitivity to Temperature in Coated Tablet Processes

March 7, 2025 Admin

Controlling Over-Sensitivity to Temperature in Coated Tablet Processes Controlling Over-Sensitivity to Temperature in Coated Tablet Processes Introduction: In the pharmaceutical industry, coated tablets are among the most common solid dosage forms due to their advantages in masking unpleasant tastes, improving stability, and controlling drug release. However, the process of coating tablets can be highly sensitive…

Solid Dosage form, Tablets

Managing Static Charge in Powder Handling Systems During Production

March 7, 2025 Admin

Managing Static Charge in Powder Handling Systems During Production Managing Static Charge in Powder Handling Systems During Production Introduction: In the world of pharmaceutical manufacturing, maintaining the integrity and safety of production processes is paramount. One often overlooked but critical aspect is the management of static charge in powder handling systems. Static electricity can cause…

Solid Dosage form, Tablets

Troubleshooting Failures in Humidity Control Systems for Compression Rooms

March 5, 2025 Admin

Troubleshooting Failures in Humidity Control Systems for Compression Rooms Troubleshooting Failures in Humidity Control Systems for Compression Rooms Introduction: Maintaining optimal humidity control in compression rooms is a critical component of pharmaceutical manufacturing, particularly in the production of tablets. The environment in which tablets are compressed can significantly affect their quality and stability. Humidity levels…

Solid Dosage form, Tablets

Troubleshooting Heat Sensitivity Issues During Fluid Bed Drying

March 5, 2025 Admin

Troubleshooting Heat Sensitivity Issues During Fluid Bed Drying Troubleshooting Heat Sensitivity Issues During Fluid Bed Drying Introduction: Fluid bed drying is a widely used method in pharmaceutical manufacturing for drying granules and powders before tablet compression. This process ensures uniform drying and improved product quality. However, the challenge of heat sensitivity in certain pharmaceutical compounds…

Solid Dosage form, Tablets

Addressing Humidity Control Failures in Utility Validation for Film-Coated Tablets

March 4, 2025 Admin

Addressing Humidity Control Failures in Utility Validation for Film-Coated Tablets Addressing Humidity Control Failures in Utility Validation for Film-Coated Tablets Introduction: In the realm of pharmaceutical manufacturing, maintaining optimal environmental conditions is crucial to ensuring product quality and efficacy. One significant aspect is humidity control, especially when it comes to the production of film-coated tablets….

Solid Dosage form, Tablets

Problems with validating capsule drying equipment for gelatin-free capsules.

March 4, 2025 Admin

Problems with validating capsule drying equipment for gelatin-free capsules. Problems with Validating Capsule Drying Equipment for Gelatin-Free Capsules Introduction: In the ever-evolving world of pharmaceuticals, the demand for gelatin-free capsules has increased significantly. These alternatives, often made from materials like hydroxypropyl methylcellulose (HPMC), offer benefits such as vegetarian suitability and improved stability. However, with innovation…

Capsules (Hard & Soft Gelatin), Solid Oral Dosage Forms

Ensuring Uniform Filling of Tablet Bottles in High-Speed Lines

March 4, 2025 Admin

Ensuring Uniform Filling of Tablet Bottles in High-Speed Lines Ensuring Uniform Filling of Tablet Bottles in High-Speed Lines Introduction: In the fast-paced world of pharmaceutical manufacturing, ensuring the uniform filling of tablet bottles is crucial for maintaining product quality and regulatory compliance. High-speed production lines are the backbone of large-scale pharmaceutical operations, enabling companies to…

Solid Dosage form, Tablets

Addressing Residual Solvent Build-Up in Coating Machines for Sustained Release Tablets

March 3, 2025 Admin

Addressing Residual Solvent Build-Up in Coating Machines for Sustained Release Tablets Addressing Residual Solvent Build-Up in Coating Machines for Sustained Release Tablets Introduction: In the pharmaceutical industry, producing high-quality sustained release tablets involves meticulous attention to several critical processes, one of which is coating. Coating not only enhances the aesthetic value of the tablets but…

Solid Dosage form, Tablets